Polyester Yarn
This is the type of yarn that can be acquired from polyester fibres by processing to give a crimped or voluminous structure so as to enhance their texture, which later on shade. Polyester yarn that pairs the versatility of polyester with added texture so as to achieve softness, elasticity, and a uniqueness of look and provides durability and moisture-wicking properties. It is used in almost all applications of textiles for making clothing, home furnishings, and various industrial fabrics where strength, versatility, and bright colours are required.
Manufacturing Process, Materials & Quality Control of Polyester Yarn
Polyester textured yarn is produced through the following key manufacturing processes. Raw material polyester chips or filament fibres are initially melt-extruded into continuous polyester yarn. The yarn is then subjected to texturizing processes in order to attain the intended crimp or texture. These processes may be heating setting, false twisting, or air-jet texturing. After texturizing, the yarn is dyed for example through package dyeing or jet dyeing in which the yarn takes up colour for its final shade. Quality control measures at the manufacturing stage include testing for homogeneity in texture, ensuring that the dye absorption is even, checking for defects in terms of broken filaments or irregular thickness, and strength, elongation, and colour fastness tests. All these measures ensure that the yarn satisfies the necessary performance and aesthetic requirements for different applications.
Applications and uses of Polyester textured dyed yarn
There many applications and uses of Polyester textured dyed yarn in textile industries due to its strength and durability. Due to its adequate strength, it is used in clothing including activewear, outer wear and inner garments. These yarns have moisture wicking properties and are soft that provide comfort and keep our skin fresh. It is also used abundantly in home textiles in making upholstery, curtains, carpets, and bed linens as it is strong and resists wear. This yarn is also appropriate for industrial textiles such as automotive fabrics and geotextiles because of its strength. The bright colours come with this yarn, and it is textured, making it a darling in making products that have to serve a purpose but look pretty at the same time.
Why should you opt for our manufactured Polyester textured dyed yarn?
You’re always sure of getting high quality, strong, and flexible yarn to exactly meet your need. At Balkrushna Textiles, our raw material selection goes through strict scrutiny procedures of its source; our texturing techniques and dyeing systems ensure the uniformity in both strength and colour. Regardless of your desire for fashionable garmenting, home textiles, or industrial fabrics, we assure you of soft, elastic, and long performance of polyester textured dyed yarn. With a commitment to innovation and customer satisfaction, Balkrushna Textiles provides reliable, eco-friendly solutions that stand out in both function and aesthetic appeal.
Draw Textured Yarn (DTY)
Drawn Textured Yarn (DTY) yarn is obtained when Polyester POY is simultaneously twisted and drawn. DTY yarn is mainly used in weaving and knitting fabrics for making garments, home decorations, seat covers, bags, and numerous different things. DTY yarn can be in Semi Dull or Bright or Triloble Bright depending upon the kind of areas of filaments.
Who can provide these yarns in Raw White, Dope Dyed, Package Dyed & Space dyed Can be made in Non-Intermingled Yarns (NIM), Slight Intermingled Yarns (SIM OR LIM), or Highly Intermingled Yarns (HIM)
| DENIER | FILAMENTS | INTERMINGLE | PLIES | LUSTER | COLOR |
|---|---|---|---|---|---|
| 50 | 24,36,72,96 | NIM / SIM / HIM | 1 TO 2 | SD / FD | DOPE DYED / Conventional Dyed |
| 75 | 36,72,108,144 | NIM / SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
| 100 | 36,96,108,144 | NIM / SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
| 150 | 36,96,108,144,192,288 | NIM / SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
| 200 | 72,96 | NIM / SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
| 250 | 72,96 | NIM / SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
| 300 | 72,96,144 | NIM / SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
| 400 | 144,192 | NIM / SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
| 500 | 144 | SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
| 600 | 192 | SIM / HIM | 1 TO 2 | SD / FD / BRT / CATIONIC | DOPE DYED / Conventional Dyed |
NIM – Non-Intermingled Yarns
SIM – Slight Intermingled Yarns
HIM – Highly Intermingled Yarns
SD – SEMI DULL
FD – FULL DULL
BRT – BRIGHT
TBR – TRILOBAL BRIGHT
Fully Drawn Yarn | Flat Yarn (FDY)
Polyester FDY is the abbreviation for Polyester Fully Drawn Yarn. It is also known as Polyester Filament Yarn (PFY) or Spin Draw Yarn (SDY). FDY is mainly used as weft or weaves in making fabrics. FDY can be knitted or woven with any other filament yarn to get fabric of various varieties. It is mainly used in Home Furnishing Fabrics, Fashion Fabrics, Denim, Terry Towel, etc. FDY yarn is mainly available in 3 lusters – Semi-dull (SD), Bright (BR) having circular section & Triloble Bright (TBR) having triangular cross-sections.
Who can provide these yarns in Raw White, Dope Dyed, And Multiplies?
| DENIER | FILAMENTS | PLIES | LUSTER | CROSS SECTION | COLOR |
|---|---|---|---|---|---|
| 30 | 14, 18 | 1 TO 2 | SD / FD / BRT / TBR / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 40 | 24 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 50 | 24,36,48 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 68 | 24,36 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 75 | 36,48,72 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 100 | 36,48 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 135 | 36,48 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 150 | 36,48,96,144 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 200 | 84,96 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 300 | 72,96 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
| 360 | 72,96 | 1 TO 2 | SD / FD / BRT / CATIONIC | ROUND / TRILOBAL | DOPE DYED |
RW – RAW WHITE
DDB – DOPE DYED BLACK
SD – SEMI DULL
FD – FULL DULL
BRT – BRIGHT
TBR – TRILOBAL BRIGHT
Air Textured Yarn (ATY)
ATY can offer an entirely different look and hand to any fabric. It can be used in an extensive range of fabrics, from simple, lightweight scrim to hefty duty soft luggage fabrics, from lightweight swimwear to heavy weight parkas. Who can mix several filament yarns to construct the ideal ATY for sure endues? ATY is a relatively expensive yarn if the denier is low. But higher deniers compare very favorably with competitive spun yarns.
ATY yarns are made from POY; ATY is a yarn with zillions of small loops, which give it a distinct feeling and look, whereas DTY is a yarn with preferably no loops at all. The loops in ATY contribute to the bulk and loft of fabric, whereas in DTY, the consistent crimp in every filament creates the bulk and volume of fabric.
| DENIER | FILAMENTS | PLIES | LUSTER | COLOR |
|---|---|---|---|---|
| 30 to 1800 | 14 to 576 | 1 to 6 | SD / FD / BRT / TBR / CATIONIC | DOPE DYED / Conventional Dyed |
High Tenacity Yarns (HTY)
Balkrushna Textiles has been dealing with High Tenacity Yarns in India & has been exporting world-class quality high tenacity yarn to various countries across the globe. High Tenacity yarn is also available in different variants like normal shrinkage, low shrinkage & super low shrinkage depending upon the suitable end-use. The high tenacity yarn is excellently suited for use in industrial fabrics, mainly airbag fabrics.
Yarn Types & Applications
| Type | Denier | Applications |
|---|---|---|
| High Tenacity | 150-6000 | Sling, Tie-down, Strapping. Geotextile, Conveyorbelt fabric, Dipped Cord, Hose,Sunshade, Outdoor furniture, Rope, Net |
| Low Shrinkage | 250-3000 | Banner, Tarpaulin, Roofing, Membrane structure, Awning, Filter fabric, Sunshade, Outdoor furniture, Hose, Sewing thread |
| High Tenacity Low Shrinkage | 500-3000 | Banner, Tarpaulin, Roofing, Me mbrane structure, Awning, Filter fabric, Sunshade, Outdoor furniture, Hose, Sewing thread |
| Super Low Shrinkage | 500-2000 | Banner, Tarpaulin, Roofing, Membrane structure, Awning, Filter fabric, Sunshade, Outdoor furniture, Sewinq thread |
| Abrasion Resistance | 500-2000 | Seat belt, Safety belt, Rope, SIing |
| Extra Low Shrinkage | 1000 | Superior quality banner, Superior quality tarpaulin, Superior quality membrane structure |
| High Tenacity High Shrinkage | 210-1000 | Sail cloth |
| High Tenacity Low Elongation | 1000-6000 | Geotextile, Geogrid |
| High Tenacity Middle Shrinkage | 1000-6000 | Conveyor belt fabric, Soild Woven |
| Adhesive Activated | 500-6000 | Rubber reinforcement materials |
| Anti-wicking | 500-2000 | Superior quality banner, Roofing, Pool cover |
| Marine Finish Yarn | 1000-6000 | Mooring Rope |
| HMLS | 1000-2000 | Tire cord fabric, Conveyor belt fabric, Dipped cord, Superior quality geotextile |
| Airbag Yarn | 315-630 | Airbag |
| Coloured Yarn | 840-3000 | Sling, Tie-down, Strapping, Rope Luggade Fabric |
| Twisted Yarn | 250-15000 | Woven fabric, Canvas, Fire hose, Filter Fabric, Seat belt, Sewing thread |
| Multi-ply Yarn | 6000-30000 | Sling, Conveyor belt fabric, Geotextile, Rope |
| Multi-ply Twisted Yarn | 30000-120000 | Rope, Round Sling, Geoiextile |
Monofilament Yarn
Balkrushna Textiles has been dealing in monofilament yarns in India & has been exporting world-class quality yarns to various countries across the globe, creating its demand for quality products in Europe and Asia, Africa, and America. Mono Filament Yarn can be made by direct spinning or by splitting Mother yarn. Due to its excellent resistance to fuels and chemicals, this type of monofilament is mainly used to produce filter fabrics for automotive use.
Other features of this resin are high stiffness, high mechanical strength even at shallow temperature, low water absorption, and good dimensional stability at high temperatures.
| DENIER | No. OF FILAMENT | LUSTER |
|---|---|---|
| 20 | 1 | SD, BR, TBR, Dope Dyed |
| 30 | 1 | SD, BR, TBR, Dope Dyed |
| 40 | 1 | SD, BR, TBR, Dope Dyed |
| 50 | 1 | SD, BR, TBR, Dope Dyed |
SD – SEMI DULL
FD – FULL DULL
BRT – BRIGHT
TBR – TRILOBAL BRIGHT
Polyester Spun yarn
Balkrushna Textiles. has been dealing in Polyester Spun Yarns for over a decade and has been exporting world-class quality spun yarn to different nations over the globe creating its demand for quality products in Europe, Asia, Africa, and America. It is mainly used for knitting and weaving to make polyester fabrics such as consumer fabrics and home furnishing.
Spun yarn is also used in making Sewing thread and embroidery threads. Polyester spun yarn can be Virgin made from Virgin Polyester Staple Fiber or Recycled Spun yarn made from Recycled PSF. Spun Yarn can be waxed, used for knitting fabrics, or un-waxed, mainly used for weaving. PSY is commonly available in both single and double employ for use in the Textile industry. It can be Raw-white and dyed as well. Both dope-dyed spun yarn and conventional dyed spun yarn can be used to make fabrics.
Spun yarn is also available with various levels of twist. 32 TPI (or 1200 TPM) and 38 TPI (or 1500 TPM) are the familiar twists for spun yarn. Twisted spun yarn has more strength and tenacity as compared to regular twist spun yarns. We can supply you with the best quality Virgin and Recycled Polyester spun yarns from manufacturers and suppliers in India, China, Taiwan, Indonesia, Vietnam, Malaysia, and Korea.
We can offer you’re considers beneath:
| TYPE OF YARN | FIBRE CONTENT | COUNT RANGE | PLIES | LUSTRE / COLOR | APPLICATIONS |
|---|---|---|---|---|---|
| Virgin Spun Yarn | 100% Polyester | Ne 6 To Ne 80 | 1 To 8 | Dyed | Weaving & Kntting |
| Recycled Spun Yarn | 100% Polyester | Ne 6 To Ne 80 | 1 To 8 | Dyed | Weaving & Kntting |
RW – RAW WHITE
